Nuclear Fusion Reactor Design

Material Studies for Advanced Modular Reactor (AMR)

EGB Engineering delivers precision engineering solutions, supporting complex projects with reliability, expertise, and technical excellence.

Nuclear Fusion Reactor Design

Challenge

The project was required to progress the concept design of the Spherical Tokamak for Energy Production (STEP) nuclear fusion reactor in terms of analysing the balance of plant, investigating different approaches that could be utilised in the design, development and operation of the reactor, including modular design and construction. Additionally, the designs of connection and sealing technologies in liquid metal coolants were investigated to determine concept solutions for STEP.

Nuclear Fusion Reactor Design

Solution

The balance of plant studies looked at different reactor configurations to extract the thermal power, with numerous cycles and working fluids. The studies were undertaken using EGB’s in-house tool HYPER-ION® to determine optimum designs. In addition, a state-of-the-art review looked at numerous Advanced Nuclear Technologies (ANTs) to understand modular design approaches, lessons learnt and advanced construction techniques. The project also investigated lead lithium and molten-salt coolants for connector and pipework designs to establish Technological Readiness Levels (TRLs) for STEP.

Nuclear Fusion Reactor Design

Results

The results included comparisons of the cycles based on critical parameters such as temperatures and pressures for the various configurations investigated. For utilisation of ANTs in modularisation and construction, the gaps in knowledge and development have been identified and where possible, strategies for resolution have been determined. In addition, suitable materials were identified for liquid metal coolants, with a design study completed using the selected materials in order to determine the mechanical integrity of the applicable connectors and pipework.

Join our team

Join our team and contribute to engineering solutions that power critical applications and industries.

Sign up for updates

By subscribing you agree to our Privacy Policy and provide consent to receive updates from EGB.

Join our team

Join our team and contribute to engineering solutions that power critical applications and industries.

Sign up for updates

By subscribing you agree to our Privacy Policy and provide consent to receive updates from EGB.

Join our team

Join our team and contribute to engineering solutions that power critical applications and industries.

Sign up for updates

By subscribing you agree to our Privacy Policy and provide consent to receive updates from EGB.

28 Beaumont Avenue
Southwell
NG25 0BB
United Kingdom

info@egb-eng.com

© 2026 EGB Engineering. All rights reserved.

28 Beaumont Avenue
Southwell
NG25 0BB
United Kingdom

info@egb-eng.com

© 2026 EGB Engineering. All rights reserved.

28 Beaumont Avenue
Southwell
NG25 0BB
United Kingdom

info@egb-eng.com

© 2026 EGB Engineering. All rights reserved.

Privacy Policy

Terms of Use

SECTORS

Aerospace

Energy

Nuclear

Marine

Defence

ABOUT US

Publications

Projects

Accreditations

Carbon Reduction Plan

Case Studies